l-pdf-process

name	l-pdf-process
description	Run the complete PDF processing pipeline to convert the manual PDF into Next.js application data. This command executes all steps automatically: split, render, extract, translate, build, and manifest.
allowed-tools	Bash, Read, Task, TaskOutput

PDF Processing Command

Run the complete PDF processing pipeline automatically.

CRITICAL INSTRUCTION FOR CLAUDE CODE

MANDATORY: You MUST follow the documented translation process EXACTLY as written in this skill. NO EXCEPTIONS.

Absolute Requirements During Execution:

1. NEVER ask questions or suggest alternatives during translation execution
2. NEVER use MCP Codex (mcp__codex__spawn_agents_parallel or any codex tools) for translation
3. NEVER try to "optimize" or "improve" the process mid-execution
4. ONLY use the Task tool with subagent_type="manual-translator" as documented
5. Follow the exact worker pool pattern documented below

During Execution:

• GOAL: Translate ALL pages for the specified manual - continue until done or out of tokens
• Follow the documented process exactly - word for word
• Use ONLY the Task tool for translation (NOT MCP Codex)
• Execute all steps to completion without stopping
• Handle errors by retrying or continuing
• Process pages in batches, spawning workers continuously
• Continue processing until ALL pages done OR token budget exhausted
• Save results after each batch and continue to next batch
• DO NOT stop to ask "what approach should we take?"
• DO NOT suggest "better ways" mid-process
• DO NOT ask for user permission during execution
• DO NOT use MCP Codex or any other translation method
• DO NOT implement "improvements" you discover mid-process
• NEVER ask user to choose between Options A/B/C
• NEVER ask "which approach would you prefer?"
• NEVER stop to explain limitations - just continue working
• NEVER stop after completing just one batch - keep going

If You Discover Improvements:

• Note them internally
• Report them AFTER all translation is 100% complete
• DO NOT implement them during execution
• DO NOT stop the process to discuss them

This process has been run many times successfully. Trust the documentation and execute it exactly as written.

---

Usage

Run with a manual slug:

/l-pdf-process <slug>

Parameters

• slug: Manual slug (e.g., oxi-one-mk2, oxi-coral)

Examples

/l-pdf-process oxi-one-mk2
/l-pdf-process oxi-coral

What This Does

This will execute all pipeline steps in order:

Phase 1: PDF Processing

0. Ask User - Collect manifest metadata (brand name, PDF title) from user
1. Validate - Check slug parameter and source directory
2. Clean - Remove all existing generated files (images, data, split PDFs)
3. Split - Split PDF into parts (30 pages each)
4. Render - Render pages to PNG images (150 DPI)
5. Thumbnails - Generate 150px-wide thumbnail images from rendered pages (pnpm run thumbs:generate:slug --slug <slug>)
6. Extract - Extract text from PDFs
7. Translate - Translate to Japanese using manual-translator subagents (Task tool)
8. Build - Build final JSON files
9. Manifest - Create manifest.json
10. Update Manifest - Add brand name and title to manifest (from Step 0)
11. Regenerate Registry - Run pnpm run gen:registry so the viewer build includes the new manual

Phase 2: Verification (AI-Powered)

11. Build Production - Run pnpm build for production build
12. Serve - Start production server on port 8030
13. Capture - Capture all pages using lightweight script
14. Verify - AI verification of each page (compare PDF image vs translation)
15. Fix - Fix extraction failures by regenerating text from images
16. Re-translate - Re-translate pages that had extraction issues
17. Report - Generate verification report

The entire process takes approximately 20-40 minutes for a 280-page manual.

Implementation Logic

BEFORE starting the pipeline, Claude Code MUST perform these steps:

Step 0: Gather Manifest Metadata (ASK USER)

Before any processing, ask the user for manifest metadata using AskUserQuestion:

Required information:

1. Brand name: The manufacturer/company name (e.g., "OXI Instruments", "ADDAC System")
2. PDF title: The title for the manual (e.g., "OXI E16: Manual", "OXI ONE MKII: Manual")
3. Product slug: The product identifier from takazudomodular repo (for linking manual to product)

Question 1: Brand Name

Use AskUserQuestion tool to ask for brand name:

• Question: "What is the brand name for this manual?"
• Options based on existing brands in the project (run grep '"brand"' public/*/data/manifest.json to find existing brands):
  • "OXI Instruments" (for OXI products)
  • "ADDAC System" (for ADDAC products)
  • Other (user can specify custom brand)

Question 2: PDF Title

Use AskUserQuestion tool to ask for PDF title:

• Question: "What is the title for this manual?"
• This should be a free-form text input (use "Other" option for custom input)
• Example titles from existing manuals:
  • "OXI ONE MKII: Manual"
  • "OXI Coral: Manual"
  • "OXI E16: Manual"
  • "ADDAC112 VC Looper: Manual"

Question 3: Product Slug (Auto-Detect with User Confirmation)

Environment variable required: TAKAZUDO_MODULAR_REPO_PATH must be set in .env

1. Read product data from takazudomodular repo:

   # Read product slugs from product-master-data.mjs
   grep -o "slug: '[^']*'" ${TAKAZUDO_MODULAR_REPO_PATH}/src/data/product-master-data.mjs | \
     sed "s/slug: '//g" | sed "s/'//g"
   

2. Auto-detect matching product based on manual slug:

   • Extract base name from manual slug (e.g., oxi-e16-manual → oxi-e16)
   • Search for matching product slug in product data
   • If found, suggest as default option

3. Ask user to confirm or select product:

   • Question: "Which product does this manual belong to?"
   • Options:
     • Auto-detected product (if found, marked as recommended)
     • Other matching products (if slug pattern matches multiple)
     • "None / Not applicable" (for standalone manuals)
     • "Other" (user can specify custom slug)

Example logic:

// Read .env
const envPath = '/Users/takazudo/repos/personal/zmanuals/.env';
const envContent = fs.readFileSync(envPath, 'utf8');
const repoPath = envContent.match(/TAKAZUDO_MODULAR_REPO_PATH=(.+)/)?.[1];

// Read product-master-data.mjs
const productDataPath = `${repoPath}/src/data/product-master-data.mjs`;
const productData = fs.readFileSync(productDataPath, 'utf8');

// Extract all product slugs
const slugMatches = productData.match(/slug: '([^']+)'/g);
const productSlugs = slugMatches?.map(s => s.replace("slug: '", '').replace("'", ''));

// Find matching product for manual slug
const manualSlug = 'oxi-e16-manual';  // from command argument
const baseSlug = manualSlug.replace(/-manual|-quick-start|-guide/g, '');
const matchedProduct = productSlugs?.find(p => baseSlug.includes(p) || p.includes(baseSlug));

Note: All three questions can be asked in a single AskUserQuestion call with multiple questions.

Store all values for use in manifest creation (Step 7).

Example existing manifests:

# Check existing manifests for reference
grep -E '"(brand|title)"' public/*/data/manifest.json
# OXI Instruments - OXI ONE MKII, OXI Coral, OXI E16
# ADDAC System - ADDAC112

Step 1: Validate Source Files

Then perform these validation steps:

# 1. Extract slug from command arguments
SLUG=$1

# 2. Validate slug is provided
if [ -z "$SLUG" ]; then
  echo "Error: Manual slug required"
  echo "Usage: /l-pdf-process <slug>"
  echo ""
  echo "Examples:"
  echo "  /l-pdf-process oxi-one-mk2"
  echo "  /l-pdf-process oxi-coral"
  exit 1
fi

# 3. Validate slug format (only lowercase letters, numbers, and hyphens)
if ! [[ "$SLUG" =~ ^[a-z0-9-]+$ ]]; then
  echo "Error: Invalid slug format: $SLUG"
  echo "Slug must contain only lowercase letters, numbers, and hyphens"
  echo ""
  echo "Valid examples:"
  echo "  oxi-one-mk2"
  echo "  oxi-coral"
  exit 1
fi

# 4. Check source directory exists
if [ ! -d "manual-pdf/$SLUG" ]; then
  echo "Error: Source directory not found: manual-pdf/$SLUG"
  echo ""
  echo "Please create the directory and add a PDF file:"
  echo "  mkdir -p manual-pdf/$SLUG"
  echo "  cp /path/to/manual.pdf manual-pdf/$SLUG/"
  exit 1
fi

# 5. Check if PDF file exists in source directory
PDF_COUNT=$(find "manual-pdf/$SLUG" -maxdepth 1 -name "*.pdf" | wc -l)
if [ "$PDF_COUNT" -eq 0 ]; then
  echo "Error: No PDF file found in manual-pdf/$SLUG"
  echo ""
  echo "Please add a PDF file to the directory:"
  echo "  cp /path/to/manual.pdf manual-pdf/$SLUG/"
  exit 1
fi

# 6. All validations passed - proceed with pipeline
echo "Validation successful"
echo "Processing manual: $SLUG"
echo ""

THEN run the pipeline with the slug parameter:

pnpm run pdf:all --slug "$SLUG"

Translation Quality:

• The manual-translator subagent automatically formats translations with proper paragraph breaks
• Numbered items are separated with blank lines (\n\n) for better readability
• Sub-items (I., II., III.) stay with their parent items
• This ensures the Japanese translation is easy to read on the web interface

---

Internal Steps (For Claude Code Reference Only)

The pipeline consists of the following steps. Users should not invoke these individually - they are documented here for Claude Code's internal use only.

Step 0: Clean (Run via Bash)

ALWAYS run this first to ensure clean state:

• pnpm run pdf:clean --slug <slug> - Remove all generated files for the specified manual

This ensures no stale data from previous runs interferes with the new processing.

Step 1-3: Basic Processing (Run via Bash)

These steps can be run directly using pnpm with the --slug parameter:

• pnpm run pdf:split --slug <slug> - Split PDF into parts (30 pages each)
• pnpm run pdf:render --slug <slug> - Render pages to PNG images (150 DPI)
• pnpm run thumbs:generate:slug --slug <slug> - Generate thumbnails from rendered pages (outputs to public/<slug>/thumbs/)
• pnpm run pdf:extract --slug <slug> - Extract text from PDFs

Note: All commands now require the --slug parameter to specify which manual to process.

Thumbnail generation must run after pdf:render because it reads from public/<slug>/pages/. It is included in pdf:all automatically.

Step 4: Translation (Optimized Worker Pool with Direct File Writing)

IMPORTANT: Translation uses Claude Code's Task tool to spawn manual-translator subagents.

DO NOT stop to ask questions during this process. Execute completely as documented.

Translation Process (Optimized Workflow):

Key Optimization: Subagents write translation files directly instead of returning full text to main agent. This significantly reduces token consumption in main agent context.

Workflow:

1. Prepare file paths: For each page, determine source text file and output JSON file paths
2. Spawn workers: Create 5 concurrent background Task workers
3. Workers execute autonomously:
   • Each worker receives source file path and output file path
   • Worker reads source text using Read tool
   • Worker translates content following manual-translator guidelines
   • Worker writes JSON result directly to output file using Write tool
   • Worker returns only brief status message (not full translation text)
4. Main agent verification:
   • Wait for all workers to complete
   • Verify all output JSON files exist
   • Retry any failures with new workers

Example Implementation:

// Prepare all page file paths
const slug = 'oxi-coral';
const totalPages = 46;
const workers = [];

// Spawn 5 concurrent workers
const MAX_CONCURRENT = 5;
for (let i = 0; i < Math.min(MAX_CONCURRENT, totalPages); i++) {
  const pageNum = i + 1;
  workers.push(spawnTranslationWorker(slug, pageNum, totalPages));
}

// Continue spawning workers as they complete
let nextPage = MAX_CONCURRENT + 1;
while (workers.some(w => w)) {
  for (let i = 0; i < workers.length; i++) {
    if (workers[i] && checkCompleted(workers[i])) {
      if (nextPage <= totalPages) {
        workers[i] = spawnTranslationWorker(slug, nextPage++, totalPages);
      } else {
        workers[i] = null;
      }
    }
  }
}

// Verify all files exist
const failures = verifyTranslationFiles(slug, totalPages);

// Retry failures
if (failures.length > 0) {
  retryFailedPages(failures);
}

Task Invocation (per page):

CRITICAL: Pass file paths to the subagent, NOT the page content.

<invoke name="Task">
  <parameter name="subagent_type">manual-translator</parameter>
  <parameter name="description">Translate page 1/46</parameter>
  <parameter name="prompt">Translate page 1 of the OXI CORAL manual.

Source text file:
/Users/takazudo/repos/personal/zmanuals/public/oxi-coral/processing/extracted/page-001.txt

Output JSON file:
/Users/takazudo/repos/personal/zmanuals/public/oxi-coral/processing/translations-draft/page-001.json

Page: 1
Total pages: 46

Read the source file, translate the content, and write the JSON result directly to the output file using JSON.stringify() for proper escaping. Return only a brief status message.</parameter>
  <parameter name="run_in_background">true</parameter>
</invoke>

Verification and Retry:

After all workers complete, verify and retry:

function verifyTranslationFiles(slug, totalPages) {
  const failures = [];
  for (let i = 1; i <= totalPages; i++) {
    const pageStr = String(i).padStart(3, '0');
    const outputFile = `public/${slug}/processing/translations-draft/page-${pageStr}.json`;

    if (!fs.existsSync(outputFile)) {
      failures.push(i);
    }
  }
  return failures;
}

function retryFailedPages(failures) {
  for (const pageNum of failures) {
    // Spawn retry worker
    spawnTranslationWorker(slug, pageNum, totalPages);
  }
}

Key Benefits:

• Token savings: Workers return only status messages, not full translations
• Autonomous execution: Workers handle file I/O independently
• Verification: Main agent checks all files exist after completion
• Retry logic: Automatic retry for failed translations
• Scalability: Can process hundreds of pages without token overflow

Key Points:

• Use run_in_background=true for all workers
• Pass file paths, not content, to workers
• Workers use Read and Write tools directly
• Main agent verifies all files after completion
• Retry any missing files automatically

Step 5-6: Final Processing (Run via Bash)

• pnpm run pdf:build --slug <slug> - Build final JSON files from translation drafts
• pnpm run pdf:manifest --slug <slug> - Create manifest.json

Note: Both commands require the --slug parameter to specify which manual to process.

Step 7: Update Manifest with User-Provided Metadata (REQUIRED)

After manifest creation, update the manifest with brand name, title, productSlug, and updatedAt collected in Step 0:

// Read the manifest
const manifestPath = `public/${slug}/data/manifest.json`;
const manifest = JSON.parse(fs.readFileSync(manifestPath, 'utf8'));

// Update with user-provided values (collected in Step 0)
manifest.title = pdfTitle;         // e.g., "OXI E16: Manual"
manifest.brand = brandName;        // e.g., "OXI Instruments"
manifest.productSlug = productSlug; // e.g., "oxi-e16" (from takazudomodular product data)

// Add updatedAt with current date in YYYYMMDD format
const today = new Date();
const year = today.getFullYear();
const month = String(today.getMonth() + 1).padStart(2, '0');
const day = String(today.getDate()).padStart(2, '0');
manifest.updatedAt = `${year}${month}${day}`;  // e.g., "20260112"

// Write back
fs.writeFileSync(manifestPath, JSON.stringify(manifest, null, 2));

Or use the Edit tool to update all fields:

{
  "title": "OXI E16: Manual",      // Update this with user-provided title
  "brand": "OXI Instruments",      // Add this with user-provided brand
  "productSlug": "oxi-e16",        // Add product slug from takazudomodular
  "updatedAt": "20260112",         // Add current date in YYYYMMDD format
  "version": "1.0.0",
  ...
}

This step is REQUIRED to ensure:

• The correct title appears on the manual page
• The brand name appears on the manual index page
• The updatedAt date is displayed on the landing page
• The productSlug links this manual to the product in takazudomodular (for auto-sync)

Step 8: Regenerate the Manual Registry (REQUIRED)

After the manifest is written, regenerate the viewer registry so the build generates pages for the new manual.

This step is CRITICAL — without it, the build will not generate HTML pages for the new manual (the build will NOT error; it just silently omits the manual).

The registry is single-sourced via codegen — there is no import list to hand-edit. Just run:

pnpm run gen:registry   # or: node scripts/gen-registry.js

This scans public/<slug>/data/ for every directory that has both manifest.json and pages-ja.json, and regenerates lib/zfb-registry.generated.ts (the static import list + REGISTRY map that lib/zfb-registry.ts re-exports through its public API). Because the new manual's manifest.json + pages-ja.json already exist by this step, regenerating picks it up automatically.

Notes:

• Idempotent — re-running with no new manuals yields zero diff.
• pages-en.json is intentionally never imported (bundle-size constraint; EN is fetched at runtime). The codegen enforces this.
• lib/zfb-registry.generated.ts is a generated file: never edit it by hand. Commit the regenerated file alongside the new manual's data.

Why a registry at all? Explicit static imports give type safety and build-time bundling, and are compatible with zfb static site generation (no runtime require() / node:fs in the V8 build context).

Steps 12-19: Verification Phase (MANDATORY)

After all translation and build steps are complete, execute the verification phase directly (do NOT call /l-verify-translation as a separate skill).

Step 12: Build Production

pnpm build

This creates an optimized production build in /out/ directory.

Step 13: Start Production Server

# Start serve in background
pnpm serve &

# Wait for server to be ready
sleep 3

# Verify server is running (port 8030)
curl -s -o /dev/null -w "%{http_code}" http://localhost:8030/$SLUG/page/1

Step 14: Capture All Pages

Use the lightweight capture script (NOT MCP Playwright):

node .claude/skills/verify-translation/scripts/capture-pages.js \
  --slug $SLUG \
  --pages $TOTAL_PAGES \
  --port 8030

This script:

• Uses direct Playwright scripting (much lighter than MCP)
• Captures all pages at 2000x1600 resolution
• Saves to __inbox/verify-{slug}-{date}-{session}/
• Outputs summary.json with results

Step 15: AI-Powered Verification

For EACH captured page, perform visual verification:

1. Read the screenshot using the Read tool
2. Compare the LEFT side (PDF image) with RIGHT side (translation)
3. Check if translation covers ALL visible content in PDF image

Issues to detect:

Issue	Description
Missing header	PDF shows section header but translation starts mid-content
Missing paragraphs	PDF has more paragraphs than translation shows
Content order wrong	Translation starts from middle of page
Extraction failure	Large portions of PDF text not in translation

Record findings for each page:

{
  "pageNum": 49,
  "status": "needs_fix",
  "issues": ["Missing header: 'Scenes 3'", "Missing paragraph"]
}

Step 16: Fix Extraction Failures

For each page flagged as needing fix:

16.1 Regenerate extracted text from PDF image:

Look at the PDF image (left side of screenshot) and extract ALL visible English text in correct reading order.

16.2 Update the extracted text file:

Write to: public/$SLUG/processing/extracted/page-XXX.txt

16.3 Re-translate the page:

<invoke name="Task">
  <parameter name="subagent_type">manual-translator</parameter>
  <parameter name="description">Re-translate page XXX</parameter>
  <parameter name="prompt">Translate page XXX of the manual.
Source: /path/to/extracted/page-XXX.txt
Output: /path/to/translations-draft/page-XXX.json
Page: XXX, Total: YYY</parameter>
</invoke>

Step 17: Rebuild After Fixes

If any pages were fixed:

# Rebuild pages.json
pnpm run pdf:build --slug $SLUG

# Format
pnpm format:fix

Step 18: Stop Serve Process

lsof -ti:8030 | xargs kill -9 2>/dev/null || true

Step 19: Generate Report

Output a verification report:

## Translation Verification Report

**Manual:** {slug}
**Total Pages:** {totalPages}
**Date:** {date}

### Verification Results

| Status | Count |
|--------|-------|
| Passed | XX |
| Fixed | XX |

### Pages Fixed

| Page | Issues Found | Fix Applied |
|------|--------------|-------------|
| 35 | Missing header | Regenerated, re-translated |
| 49 | Missing paragraph | Regenerated, re-translated |

### Verification Complete

All pages now match their PDF images.
Manual is ready for deployment.

Why verification is mandatory:

PDF text extraction (pdf-parse) can fail silently. The manual-translator subagent only sees extracted text, not images, so it cannot detect missing content. This verification step catches those failures.

---

Quick Reference

Run Full Pipeline

/l-pdf-process <slug>

This runs everything automatically including verification.

Individual Steps (for debugging)

pnpm run pdf:clean --slug <slug>              # Clean existing files
pnpm run pdf:split --slug <slug>              # Split PDF
pnpm run pdf:render --slug <slug>             # Render pages
pnpm run thumbs:generate:slug --slug <slug>   # Generate thumbnails (after render)
pnpm run pdf:extract --slug <slug>            # Extract text
# Translation via Task tool (manual-translator subagents)
pnpm run pdf:build --slug <slug>              # Build JSON
pnpm run pdf:manifest --slug <slug>           # Create manifest

Manual Verification (if needed separately)

pnpm build
pnpm serve &
node .claude/skills/verify-translation/scripts/capture-pages.js --slug <slug> --pages <total>
# Then manually verify captured screenshots

Requirements

• PDF file in manual-pdf/{slug}/ directory
• Claude Code CLI installed (for translation subagents)
• pnpm package manager

Output Structure

manual-pdf/{slug}/               # Source PDF directory
  └── *.pdf                      # Source PDF file

public/{slug}/                   # Output directory
  ├── data/                      # Final JSON files (committed)
  │   ├── manifest.json
  │   └── pages.json
  ├── pages/                     # Rendered PNG images (300 DPI)
  │   ├── page-001.png
  │   └── ... (page-XXX.png)
  └── processing/                # Intermediate files (gitignored)
      ├── extracted/             # Extracted text
      └── translations-draft/    # Translation drafts

Configuration

Edit pdf-config.json to customize:

• Image DPI (default: 300)
• Translation model
• Max retry attempts

Error Handling

• Error reports saved to __inbox/
• Scripts can resume from failed step
• Retry logic for API failures (3 attempts)

Performance

Estimated time (280-page manual):

• Total: 15-30 minutes
• Translation: 10-20 minutes (most time-consuming)

Estimated cost:

• Translation: Free (uses Claude Code subagents, not API)