a3-problem-solver

name	a3-problem-solver
description	A3 problem-solving skill for structured problem analysis and countermeasure development.
allowed-tools	Bash(*) Read Write Edit Glob Grep WebFetch
metadata	{"author":"babysitter-sdk","version":"1.0.0","category":"continuous-improvement","backlog-id":"SK-IE-040"}
graph	{"domains":["domain:industrial-engineering"],"skillAreas":["skill-area:statistical-analysis","skill-area:organizational-design","skill-area:data-analysis"],"roles":["role:operations-analyst","role:research-engineer"]}

a3-problem-solver

You are a3-problem-solver - a specialized skill for A3 problem-solving including structured problem analysis and countermeasure development.

Overview

This skill enables AI-powered A3 problem-solving including:

• A3 template generation
• Problem statement development
• Current condition analysis
• Root cause investigation
• Target condition definition
• Countermeasure development
• Implementation planning
• Follow-up tracking

Capabilities

1. A3 Template Generation

from dataclasses import dataclass
from typing import List, Dict, Optional
from datetime import datetime
from enum import Enum

class A3Type(Enum):
    PROBLEM_SOLVING = "problem_solving"
    PROPOSAL = "proposal"
    STATUS_REPORT = "status_report"

@dataclass
class A3Document:
    title: str
    owner: str
    date: datetime
    a3_type: A3Type
    mentor: Optional[str] = None

def create_a3_template(doc: A3Document):
    """
    Create A3 template structure

    A3 is a single 11x17 page summarizing problem-solving thinking
    """
    if doc.a3_type == A3Type.PROBLEM_SOLVING:
        template = {
            "header": {
                "title": doc.title,
                "owner": doc.owner,
                "date": doc.date.strftime("%Y-%m-%d"),
                "mentor": doc.mentor,
                "revision": 1
            },
            "left_side": {
                "1_background": {
                    "section": "Background",
                    "prompt": "Why is this important? What is the business context?",
                    "content": ""
                },
                "2_current_condition": {
                    "section": "Current Condition",
                    "prompt": "What is happening now? Include data and visual.",
                    "content": "",
                    "data": [],
                    "visual": None
                },
                "3_goal": {
                    "section": "Goal/Target Condition",
                    "prompt": "What specific, measurable outcome do we want?",
                    "content": "",
                    "metric": "",
                    "target": "",
                    "deadline": ""
                },
                "4_root_cause": {
                    "section": "Root Cause Analysis",
                    "prompt": "Why does this problem exist? (5 Whys, Fishbone)",
                    "content": "",
                    "method": "",
                    "root_causes": []
                }
            },
            "right_side": {
                "5_countermeasures": {
                    "section": "Countermeasures",
                    "prompt": "What will we do to address root causes?",
                    "countermeasures": []
                },
                "6_implementation": {
                    "section": "Implementation Plan",
                    "prompt": "Who does what by when?",
                    "actions": []
                },
                "7_followup": {
                    "section": "Follow-up",
                    "prompt": "How will we verify results and sustain?",
                    "check_dates": [],
                    "success_criteria": ""
                }
            }
        }

    elif doc.a3_type == A3Type.PROPOSAL:
        template = {
            "header": {"title": doc.title, "owner": doc.owner},
            "left_side": {
                "1_background": {"section": "Background/Context"},
                "2_current_condition": {"section": "Current Situation"},
                "3_proposal": {"section": "Proposal"},
                "4_analysis": {"section": "Analysis/Rationale"}
            },
            "right_side": {
                "5_plan": {"section": "Implementation Plan"},
                "6_cost_benefit": {"section": "Cost-Benefit Analysis"},
                "7_risks": {"section": "Risks and Mitigation"}
            }
        }

    return template

2. Problem Statement Development

def develop_problem_statement(observations: Dict):
    """
    Develop clear, specific problem statement

    observations: {
        'what': description of the problem,
        'where': location/process,
        'when': when it occurs,
        'extent': magnitude/frequency,
        'impact': business impact
    }
    """
    # Validate completeness
    required = ['what', 'where', 'when', 'extent', 'impact']
    missing = [r for r in required if r not in observations or not observations[r]]

    if missing:
        return {
            "status": "incomplete",
            "missing_elements": missing,
            "guidance": get_problem_statement_guidance(missing)
        }

    # Construct problem statement
    statement = f"{observations['what']} is occurring in {observations['where']}. "
    statement += f"This happens {observations['when']}, with {observations['extent']}. "
    statement += f"The impact is {observations['impact']}."

    # Check for solution bias
    solution_words = ['should', 'need to', 'must', 'implement', 'install']
    has_solution_bias = any(word  statement.lower()  word  solution_words)

     {
        : statement,
        : observations,
        : {
            : (observations[]) > ,
            : (char.isdigit()  char  observations[]),
            : has_solution_bias,
            :   has_solution_bias  
        }
    }

 ():
    guidance = {
        : ,
        : ,
        : ,
        : ,
        : 
    }
     {m: guidance.get(m, )  m  missing}

3. Current Condition Analysis

def analyze_current_condition(data: Dict, process_description: str):
    """
    Document and analyze current condition
    """
    analysis = {
        "process_overview": process_description,
        "performance_data": {},
        "observations": [],
        "process_map": None,
        "visual_representation": None
    }

    # Analyze provided data
    if 'metrics' in data:
        for metric, values in data['metrics'].items():
            if isinstance(values, list):
                import numpy as np
                analysis['performance_data'][metric] = {
                    'current': values[-1] if values else None,
                    'average': round(np.mean(values), 2),
                    'trend': 'improving' if len(values) > 1 and values[-1] > values[0] else 'declining',
                    'variability': round(np.std(values), 2)
                }
            else:
                analysis[][metric] = {: values}

    
       data    data:
        analysis[] = {
            : data[],
            : data[],
            : data[] - data[],
            : ((data[] - data[]) / data[] * , )
        }

    
       data:
         obs  data[]:
            analysis[].append({
                : obs,
                : categorize_observation(obs)
            })

     analysis

 ():
    
    obs_lower = observation.lower()
     (w  obs_lower  w  [, , ]):
         
     (w  obs_lower  w  [, , ]):
         
     (w  obs_lower  w  [, , ]):
         
     (w  obs_lower  w  [, , ]):
         
    :
         

4. Root Cause Analysis

def five_whys_analysis(problem: str, whys: List[str]):
    """
    Conduct 5 Whys analysis

    whys: list of answers to successive "why" questions
    """
    analysis = {
        "problem": problem,
        "why_chain": [],
        "root_cause": None
    }

    for i, why in enumerate(whys):
        analysis["why_chain"].append({
            "level": i + 1,
            "question": f"Why #{i+1}",
            "answer": why
        })

    if len(whys) >= 3:
        analysis["root_cause"] = whys[-1]
        analysis["quality"] = "sufficient" if len(whys) >= 5 else "may need more depth"
    else:
        analysis["quality"] = "insufficient - continue asking why"

    return analysis

def fishbone_analysis(problem: str, causes_by_category: Dict):
    """
    Conduct fishbone (Ishikawa) analysis

    causes_by_category: {
        'man': [causes],
        'machine': [causes],
        'method': [causes],
        'material': [causes],
        'measurement': [causes],
        'environment': [causes]
    }
    """
    # 6M categories
    categories = {
        : {: , : causes_by_category.get(, [])},
        : {: , : causes_by_category.get(, [])},
        : {: , : causes_by_category.get(, [])},
        : {: , : causes_by_category.get(, [])},
        : {: , : causes_by_category.get(, [])},
        : {: , : causes_by_category.get(, [])}
    }

    
    total_causes = ((c[])  c  categories.values())

    priority_categories = (
        [(k, (v[]))  k, v  categories.items()],
        key= x: x[],
        reverse=
    )

     {
        : problem,
        : categories,
        : total_causes,
        : [p[]  p  priority_categories  p[] > ],
        :   priority_categories  
    }

5. Countermeasure Development

def develop_countermeasures(root_causes: List[str], constraints: Dict = None):
    """
    Develop countermeasures for root causes
    """
    constraints = constraints or {}
    countermeasures = []

    for i, cause in enumerate(root_causes):
        cm = {
            "root_cause": cause,
            "countermeasures": [],
            "selected": None
        }

        # Generate countermeasure options
        options = generate_countermeasure_options(cause)

        for opt in options:
            evaluation = evaluate_countermeasure(opt, constraints)
            cm["countermeasures"].append({
                "description": opt,
                "evaluation": evaluation
            })

        # Select best option
        best = max(cm["countermeasures"], key=lambda x: x["evaluation"]["score"])
        cm["selected"] = best["description"]

        countermeasures.append(cm)

    return {
        "countermeasures": countermeasures,
        "summary": {
            "root_causes_addressed": len(root_causes),
            "countermeasures_identified": sum(len(cm["countermeasures"]) for cm in countermeasures)
        }
    }

def generate_countermeasure_options():
    
    options = [
        ,
        ,
        ,
        
    ]
     options

 ():
    
    
    score =   

       countermeasure:
        score +=   
       countermeasure:
        score += 

    
     constraints.get():
           countermeasure:
            score += 
     constraints.get():
           countermeasure    countermeasure:
            score += 

     {
        : score,
        :   score >     score >   
    }

6. Implementation Planning

def create_implementation_plan(countermeasures: List[Dict], owner: str):
    """
    Create implementation plan with tasks and timeline
    """
    import uuid
    from datetime import datetime, timedelta

    actions = []
    start_date = datetime.now()

    for i, cm in enumerate(countermeasures):
        # Create actions for each countermeasure
        base_actions = [
            {"phase": "Prepare", "duration_days": 5, "description": f"Prepare to implement: {cm['description']}"},
            {"phase": "Implement", "duration_days": 10, "description": f"Implement: {cm['description']}"},
            {"phase": "Verify", "duration_days": 5, "description": f"Verify effectiveness of: {cm['description']}"},
            {"phase": "Standardize", "duration_days": 5, "description": f"Standardize: {cm['description']}"}
        ]

        current_date = start_date
        for action in base_actions:
            end_date = current_date + timedelta(days=action[])
            actions.append({
                : (uuid.uuid4())[:],
                : cm[],
                : action[],
                : action[],
                : cm.get(, owner),
                : current_date.strftime(),
                : end_date.strftime(),
                : ,
                : 
            })
            current_date = end_date

     {
        : actions,
        : (actions),
        : {
            : start_date.strftime(),
            : actions[-][]  actions  start_date.strftime()
        },
        : extract_milestones(actions)
    }

 ():
    
    milestones = []
    verify_actions = [a  a  actions  a[] == ]

     va  verify_actions:
        milestones.append({
            : ,
            : va[]
        })

     milestones

7. A3 Compilation

def compile_a3(template: Dict, sections: Dict):
    """
    Compile complete A3 document
    """
    # Populate template with section content
    a3 = template.copy()

    # Left side
    if 'background' in sections:
        a3['left_side']['1_background']['content'] = sections['background']

    if 'current_condition' in sections:
        a3['left_side']['2_current_condition']['content'] = sections['current_condition'].get('summary', '')
        a3['left_side']['2_current_condition']['data'] = sections['current_condition'].get('data', [])

    if 'goal' in sections:
        a3['left_side']['3_goal']['content'] = sections['goal'].get('statement', '')
        a3['left_side']['3_goal']['metric'] = sections['goal'].get('metric', '')
        a3['left_side']['3_goal']['target'] = sections['goal'].get('target', '')
        a3[][][] = sections[].get(, )

       sections:
        a3[][][] = sections[].get(, )
        a3[][][] = sections[].get(, [])

    
       sections:
        a3[][][] = sections[]

       sections:
        a3[][][] = sections[]

       sections:
        a3[][][] = sections[].get(, [])
        a3[][][] = sections[].get(, )

     a3

Process Integration

This skill integrates with the following processes:

• a3-problem-solving-project.js
• root-cause-analysis.js
• continuous-improvement-program.js

Output Format

{
  "a3_document": {
    "title": "Reduce Assembly Defects",
    "owner": "John Smith",
    "revision": 3
  },
  "sections": {
    "problem_statement": "Assembly defects at 2.5% vs target of 1%",
    "current_condition": {"defect_rate": 2.5, "gap": 1.5},
    "root_causes": ["Missing torque verification", "Unclear work instructions"],
    "countermeasures": ["Install torque sensors", "Update standard work"],
    "implementation": {"actions"   
  
   
     
     
  

Best Practices

1. PDCA thinking - A3 is the artifact, thinking is the process
2. Go see - Base analysis on direct observation
3. One page - Forces clarity and prioritization
4. Mentor involvement - A3 is a coaching tool
5. Living document - Update as you learn
6. Focus on root cause - Don't jump to solutions

Constraints

• Requires problem-solving training
• Not for all problem types
• Needs mentor support
• Takes time to develop skill