用 Codex 或 Claude 帮你安装 复制这段 Prompt，粘贴到 Codex、Claude 或其他助手里，让它检查 Skill 页面并帮你完成安装。
直接命令不会经过审查 Prompt；运行前请先检查来源。
npx skills add https://github.com/a5c-ai/babysitter --skill fai-inspection命令会保持在同一行。复制前请横向滚动并检查完整内容。
想先保存到本地？可下载 SkillsMP 当前能够提供的文件。
基于 SOC 职业分类
正在显示 SKILL.md
| name | fai-inspection |
| description | Skill for first article inspection planning and execution per AS9102 |
| allowed-tools | ["Read","Write","Glob","Grep","Bash"] |
| metadata | {"specialization":"mechanical-engineering","domain":"science","category":"testing-validation","priority":"high","phase":4,"tools-libraries":["CMM software","QMS systems","AS9102 templates"]} |
| graph | {"domains":["domain:mechanical-engineering"],"skillAreas":["skill-area:physics-simulation","skill-area:mathematical-reasoning","skill-area:motion-planning"],"roles":["role:systems-integration-engineer","role:research-engineer"]} |
The First Article Inspection skill provides capabilities for planning and executing first article inspections per AS9102, enabling comprehensive verification of manufacturing processes and design conformance.
Full FAI required when:
- New part number
- Design change affecting form/fit/function
- Change in manufacturing process/location
- Tooling inactive > 2 years
- Manufacturing process change
- Natural/human-made event affecting process
Allowed when:
- Minor design change
- Controlled process change
- Tooling modification
Only affected characteristics need re-inspection
Drawing Review
Characteristic Types
| Type | Symbol | Definition |
|---|---|---|
| Standard | None | Normal inspection |
| Critical | Triangle/diamond | Safety/function critical |
| Major | M in circle | Important for assembly |
| CTQ | Key symbol | Customer specified |
Ballooning requirements:
- Unique number for each characteristic
- Sequential numbering preferred
- Reference to original dimension
- Include notes and specifications
- Mark special characteristics
Required fields:
- Part number and name
- Part revision level
- Drawing number and revision
- Organization name and code
- FAI report number
- Signature and date
- Part serial number
- FAI reason (new/change)
Material verification:
- Material specification
- Raw material supplier
- Material certifications
- Heat/lot traceability
Process verification:
- Special processes (heat treat, plating, NDT)
- Process specification
- Processor certification
- Process parameters
Functional testing:
- Test requirements
- Test results
- Pass/fail status
For each characteristic:
- Characteristic number (balloon)
- Reference location (drawing zone)
- Characteristic designator (if special)
- Requirement (nominal and tolerance)
- Results (actual value)
- Designed tooling (Y/N)
- Non-conformance number (if applicable)
| Tolerance | Accuracy Required | Typical Method |
|---|---|---|
| +/- 0.5 mm | 0.05 mm | Caliper |
| +/- 0.1 mm | 0.01 mm | Micrometer |
| +/- 0.025 mm | 0.002 mm | CMM |
| +/- 0.005 mm | 0.0005 mm | Precision CMM |
| Characteristic | Measurement Method |
|---|---|
| Flatness | CMM scan, optical flat |
| Perpendicularity | CMM, square fixture |
| Position | CMM, functional gage |
| Concentricity | CMM, roundness tester |
| Runout | V-blocks + indicator |
| Profile | CMM, optical comparator |
CMM measurement strategy:
1. Establish datum reference frame
2. Measure datum features first
3. Measure located features
4. Use appropriate probe compensation
5. Verify measurement uncertainty
6. Document probe configuration
| Disposition | Application | Authority |
|---|---|---|
| Use As-Is | Minor deviation, no impact | Engineering |
| Rework | Can be brought to spec | Quality |
| Repair | Alternate method to restore | Engineering |
| Scrap | Cannot be made conforming | Quality |
| Return to Supplier | Vendor issue | Purchasing |
Non-conformance record:
- NC number
- Characteristic affected
- Requirement
- Actual condition
- Root cause analysis
- Corrective action
- Disposition and approval
Approval workflow:
1. Inspector completes inspection
2. Quality review forms
3. Engineering review (if NC exists)
4. Quality approval signature
5. Customer approval (if required)
6. Archive and distribution
{
"part_info": {
"part_number": "string",
"revision": "string",
"description": "string",
"drawing_number": "string"
},
"fai_type": "full|partial|delta",
"trigger": "new_part|design_change|process_change|other",
"previous_fai": "string (if partial/delta)",
"special_requirements": {
"customer_approval": "boolean",
"special_processes": "array"
}
}
{
"fai_plan": {
"fai_number": "string",
"balloon_drawing": "file reference",
"characteristic_count": "number",
"measurement_methods": "array"
},
"fai_forms": {
"form_1": "document reference",
"form_2": "document reference",
"form_3": "document reference"
},
"results_summary": {
"total_characteristics": "number",
"conforming": "number",
"non_conforming": "number",
"nc_numbers": "array"
},
"approval_status": {
"status": "approved|conditional|rejected",
"conditions": "array (if conditional)",
"approved_by": "string",
"date": "date"
}
}