building-installers

name	building-installers
description	Builds NixOS installer ISOs for hosts using the autoInstaller module. Use when creating installer USBs, adding new hosts to the installer system, or troubleshooting installer issues.

Building NixOS Installer ISOs

Overview

The modules/installer.nix module creates bootable USB ISOs that auto-partition, format, and install a NixOS host. Each host has a thin wrapper in hosts/<name>/installer.nix setting autoInstaller.* options.

Building an ISO

nix build .#<host>InstallerIso --print-build-logs

Always use --print-build-logs — the build output contains the baked-in SSH public key:

INSTALLER SSH PUBLIC KEY for <host>:
ssh-ed25519 AAAA... <host>-installer

If the host's flake has private repo inputs (e.g. shimmer uses git+ssh://), add this public key as a deploy key on those repos before booting the USB.

Flashing to USB

sudo dd if=result/iso/*.iso of=/dev/sdX bs=4M status=progress oflag=direct
sudo eject /dev/sdX

What Happens on Boot

1. NixOS minimal ISO boots, shows ASCII banner on getty
2. Auto-install service starts after network-online.target
3. Detects target disk (EFI boot entries > ESP heuristic > partition count > largest disk)
4. Confirmation prompt via systemd-ask-password: shows disk info, requires typing yes
5. Partitions and formats disk with configured labels
6. If LUKS: prompts for passphrase via systemd-ask-password
7. Mounts root and boot, creates extra dirs
8. Clones nix-config repo
9. Runs nixos-install (prebuilt closure or --flake depending on config)
10. Powers off (or reboots if powerOff = false)

Creating an Installer for a New Host

1. Generate age keypair for the new host:

   nix-shell -p age --run 'age-keygen'
   

   Save the private key securely (e.g. /tmp/<host>.agekey). You'll need both the public and private components.

2. Update secrets/keys.nix — add or replace the host's machine-specific age public key. Each host entry has: machine key, shared SSH-derived key (age10kwzae...), and the personal key (age1yyrhr0...).

3. Rekey secrets so they're encrypted to the new key set:

   nix-shell -p ssh-to-age --run 'ssh-to-age --private-key < ~/.ssh/id_ed25519 > /tmp/rekey.agekey'
   nix run github:ryantm/agenix -- --rekey -i /tmp/rekey.agekey
   

   This decrypts all secrets with your SSH-derived age key and re-encrypts them with the updated recipient lists.

4. Create hosts/<name>/installer.nix — use ultraviolet (non-LUKS, swap) or vermissian as templates.

5. Add to flake.nix in nixosHostDefinitions:

   <name>-installer = {
     system = "x86_64-linux";
     modules = [ ./hosts/<name>/installer.nix ];
   };
   

6. Add to packages.x86_64-linux:

   <name>InstallerIso = self.nixosConfigurations.<name>-installer.config.system.build.isoImage;
   

7. git add new files (flakes only see tracked files).

8. Commit and push — the target machine will clone this repo during install.

9. Build with --print-build-logs, note the SSH public key for private repo deploy keys.

10. After install, before first boot: copy the age private key to the installed system:

    ssh <installer-ip> "sudo mkdir -p /mnt/etc/age && sudo chmod 700 /mnt/etc/age"
    scp /tmp/<host>.agekey <installer-ip>:/tmp/<host>.agekey
    ssh <installer-ip> "sudo cp /tmp/<host>.agekey /mnt/etc/age/<host>.agekey && sudo chmod 600 /mnt/etc/age/<host>.agekey"
    

    Without this, agenix cannot decrypt secrets and services that depend on secrets will fail.

Key Module Options (autoInstaller.*)

Option	Type	Default	Description
targetHost	str	required	nixosConfiguration name to install
prebuilt	bool	false	Embed full closure in ISO (large, offline) vs build from flake on target (small, needs network)
labels.efi	str	required	EFI partition label
labels.root	str	required	Root filesystem label
labels.luks	str	""	LUKS container partition label
labels.swap	str	""	Swap partition label
luks.enable	bool	false	LUKS encryption
luks.mapperName	str	"cryptroot"	Device mapper name
swap.enable	bool	false	Create swap partition
swap.size	str	"8G"	Swap size (sgdisk format)
extraMountDirs	[str]	[]	Dirs to create under /mnt
extraPostMountCommands	[str]	[]	Shell commands after mount
repoClonePath	str	"/mnt/nix-config"	Where to clone nix-config
powerOff	bool	true	Power off vs reboot after install
extraInitrdKernelModules	[str]	[]	Extra initrd modules
extraPackages	[pkg]	[]	Extra packages in ISO
extraBootCommands	lines	""	initrd stage-1 systemd service script

Prebuilt vs Non-Prebuilt

• prebuilt = false (default): ISO is ~1.3GB, builds in seconds. Target machine builds its own system from the flake. Requires network. Good for powerful machines.
• prebuilt = true: ISO is multi-GB, takes a long time to build (embeds entire system closure). Target installs offline in minutes. Use for machines without reliable network.

Existing Host: Switching to Labels

If a host currently uses UUIDs in hardware-configuration.nix, label partitions before rebuilding:

sudo e2label /dev/sdX2 LABEL-ROOT
sudo fatlabel /dev/sdX1 LABEL-EFI
sudo swaplabel -L LABEL-SWAP /dev/sdX3   # if swap exists

Then update hardware-configuration.nix to use /dev/disk/by-label/... and nixos-rebuild switch.

Troubleshooting

• Disk detection fails: Set INSTALL_DISK=/dev/sdX env var, or check lsblk -dno NAME,RM,TYPE — the heuristic only considers RM=0 TYPE=disk
• SSH key issues for private repos: The ISO bakes in a key at build time. Add its public component as a deploy key. The service auto-loads it via ssh-agent
• Service doesn't start: Check systemctl status <host>-auto-install and journalctl -u <host>-auto-install
• No cachix during install: The installer module configures all cachix caches in nix.settings. If still building from source, ensure the cache has the derivations pushed
• Agenix "no readable identities": The age private key isn't at /etc/age/<hostname>.agekey on the installed system. Copy it before first boot (see step 10 in "Creating an Installer"). On subsequent boots, the activation script in modules/services/age-identity.nix will also derive an age key from the SSH host key, but the pre-generated key must be in place for the first boot