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Build, upload, and monitor firmware on the ESP32-C3. TRIGGER when the user asks to flash the device, check serial output, build firmware, set up OTA, or debug a build/upload failure. DO NOT trigger for host-side test runs (use /tdd) or for hardware wiring questions (use /hardware).

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weaties/imu4helmlog
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April 14, 2026 at 21:55
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flash
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Build, upload, and monitor firmware on the ESP32-C3. TRIGGER when the user asks to flash the device, check serial output, build firmware, set up OTA, or debug a build/upload failure. DO NOT trigger for host-side test runs (use /tdd) or for hardware wiring questions (use /hardware).
# Flash & monitor — ESP32-C3 ## Environments `platformio.ini` defines two environments: | Env | Target | Purpose | |---|---|---| | `esp32c3` | Seeed XIAO ESP32-C3 / DevKitM-1 | Real firmware | | `native` | Host (Mac) | Unit tests only — see `/tdd` | Always specify `-e` explicitly. Forgetting it builds both and confuses errors. ## Build ```bash pio run -e esp32c3 # compile only pio run -e esp32c3 -v # verbose — use when link errors are obscure ``` A clean rebuild: ```bash pio run -e esp32c3 -t clean && pio run -e esp32c3 ``` ## Upload over USB ESP32-C3 has built-in USB-serial-JTAG. No DTR/RTS reset dance; `esptool` triggers via USB CDC. Plug into the Mac's USB-C port directly. ```bash pio run -e esp32c3 -t upload ``` If upload fails with `Failed to connect`: 1. Check `ls /dev/tty.usbmodem*` — the port must appear 2. Try holding BOOT on the board while initiating upload (rare on C3) 3. Lower baud: add `upload_speed = 460800` to `platformio.ini` ## Serial monitor ```bash pio device monitor -b 115200 ``` Exit: `Ctrl-C` then `Ctrl-]`. Or use `pio device monitor --filter=esp32_exception_decoder` to get readable crash backtraces. ## LittleFS (config / buffered batches) ```bash pio run -e esp32c3 -t buildfs # build the FS image from data/ pio run -e esp32c3 -t uploadfs # flash the FS image (wipes existing FS) ``` **`uploadfs` is destructive** — it erases any buffered batches stored on the device. Don't run it on a unit that's been collecting data in the field without first pulling the ring buffer contents via `scripts/decode_capture.py` over serial. ## OTA (once wifi is up) After the device has been provisioned once, OTA is the preferred path — you don't want to climb to the mast to re-flash. ```bash pio run -e esp32c3 -t upload --upload-port imu4.local ``` OTA requires the device to be on `BigAir2.4` and reachable. If OTA is unavailable (wifi down, firmware panicking in boot), fall back to USB. ## Reading a crash backtrace ESP32-C3 panics print a register dump and a backtrace of PC addresses. The monitor filter decodes them against the ELF: ```bash pio device monitor --filter=esp32_exception_decoder ``` If the filter isn't showing symbols, confirm the build on the device **matches** the ELF at `.pio/build/esp32c3/firmware.elf`. A mismatch after OTA means you're decoding against the wrong binary. ## Known gotchas - **ESP32-C3 is RISC-V**, not Xtensa — exception decoder output looks different from ESP32 classic. Don't paste C3 backtraces into classic decoders - **USB CDC and Serial share the same peripheral** — if `Serial.begin()` is missing or runs too late, you won't see early boot logs. Use `CORE_DEBUG_LEVEL=5` in `platformio.ini` for verbose core logging - **`monitor_filters = esp32_exception_decoder` in `platformio.ini`** is preferred over the CLI flag — it persists across invocations
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